Bone Drill Attachment
Application: Orthopedic surgery
Materials: Stainless Steel 304
Tolerance: +/-0.01mm
Manufacturing: 5-axis CNC Machining
Facilities: Japan Mazak QTE-100MSYL
Description
Technical Parameters
What is a Bone Drill Attachment?
The Bone Drill Attachment is a critical component for orthopedic surgery that is designed to be mounted on specialized surgical drills. It plays a critical role in procedures such as fracture fixation, joint replacement and other orthopedic procedures. Orthopedic surgeons rely on the Bone Drill to create precise holes for screw insertion, which is essential for immobilizing fractured parts and facilitating implant placement, fracture reduction, suture passage and infection management.
Bone Drill Attachment Product Specifications
Constructed of high-strength, biocompatible materials such as 301, 302, 304, 316L, 420, 440B and 440C stainless steels, this attachment ensures that surgery is performed safely and effectively, minimizing tissue damage.
Product drawing
|
Product Name |
Bone Drill Attachment |
|
Application |
Power Tools for Orthopedic Surgery |
|
Materials |
Medical Stainless Steel |
|
Hardness |
HRC 52-56 (630), HRC 58-65 (440C) |
|
Roughness |
Ra<0.4um |
| Drill speed | 1200rpm |
|
Drill chuck clamping diameter |
0.8-8mm |
|
Tolerance |
+/-0.01mm |
|
Manufacturing |
Sliding Headstock Lathe, 5-Axis CNC Machining |
|
Certification |
ISO 9001:2015, ISO 13485 |
|
Facilities |
Japan Mazak QTE-100MSYL, Citizen Cincom L12-1M7 |
| Transportation |
FedEx, DHL, TNT, EMS, etc. |
|
Packing |
PP bag or tailor-made packing on request |
Manufacturing Process for Bones Drill Attachment
Manufacturing the Bone Drill Attachment involves advanced CNC machining techniques such as milling, drilling, and turning to ensure precise fabrication and high quality. By utilizing state-of-the-art machines such as the Japan Mazak QTE-100MSYL and the Citizen Cincom L12-1M7, we achieve exceptional accuracy and consistency in production.
The Mazak QTE-100MSYL has 5-axis capability for intricate designs with a tolerance of +/- 0.01mm. Its 20-hp main spindle and 10-hp secondary spindle provide high-speed rotation, while its integral design eliminates maintenance-intensive belts and pulleys, improving part quality. Automated features such as an automatic door and bar feeder streamline operations, making it perfect for manufacturing precision surgical instruments.
These advanced CNC machines are critical to meeting stringent medical standards, ensuring that each bone drill attachment is reliable and effective for orthopedic procedures. After CNC machining, each attachment is meticulously finished. Electrolytic polishing smooths imperfections and improves corrosion resistance, followed by ultrasonic cleaning to remove contaminants and ensure optimal performance.
Each product then undergoes a rigorous quality inspection to confirm dimensional accuracy and structural integrity, ensuring precise adherence to specifications. At Shenzhen Pride Industrial Co. Ltd, an ISO9001 certified CNC machining supplier, we specialize in customized manufacturing solutions including CNC turning, injection molding and various surface treatments to ensure that each bone drill attachment meets the highest standards for critical surgical procedures.
Process Flow
|
Components |
Process Flow |
Process Name |
Machine Used |
Machine Brand |
Inspection Equipment |
|
Bones Drill Attachment |
1 |
Incoming |
N/A |
N/A |
1. Pin gauge 2. Calipers |
| 2 |
Milling |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 3 |
Turning |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 4 |
Drilling |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 5 |
Electrolytic polishing |
N/A |
N/A |
||
| 6 |
Ultrasonic cleaning |
N/A |
N/A |
||
| 7 |
Inspection & packing |
N/A |
N/A |
Video of the CNC Manufacturing Process
Step inside our factory! This video takes you through our CNC machining process-from raw materials to finished parts. Watch as each piece is crafted with precision and care. See our team and advanced equipment in action. Interested in our capabilities? Click to watch the full video!
Customized Services for Bones Drill Attachment
We provide custom CNC machining for bone drill components, tailored exactly to your needs. Our expertise includes precision machining of aluminum, brass, and stainless steel, with tight tolerances up to 0.01mm. Surface treatments like anodizing and plating are available to enhance durability and look.
With ISO 9001 and ISO 13485 certifications, we ensure top-quality and reliability. From design to prototyping and full production, we deliver bone drill parts you can trust for any medical application.
FAQ
01.What materials are used for the Bone Drill Attachment?
02.What is the tolerance of the Bone Drill Attachment?
03.What certifications do you have for the Bone Drill Attachment?
Our Bone Drill Attachments are manufactured in compliance with ISO 9001:2015 and ISO 13485 certifications, ensuring the highest standards of quality and reliability for medical applications.
04.What machining processes are used in manufacturing the Bone Drill Attachment?
We use advanced 5-axis CNC machining for milling, turning, and drilling, followed by electrolytic polishing and ultrasonic cleaning to ensure precision and high-quality finishes.
05.How do you ensure the quality of the Bone Drill Attachment?
Each attachment undergoes a rigorous quality inspection process, including dimensional checks with pin gauges and calipers, ensuring adherence to specifications and high structural integrity.
06.What is the shipping method for Bone Drill Attachments?
We offer reliable shipping options including FedEx, DHL, TNT, and EMS. We can pack the attachments in standard PP bags or tailor-made packaging based on your request for secure transportation.
Contact us now
Let us be your trusted OEM manufacturer, offering advanced services such as CNC machining, laser cutting, injection molding, and surface treatments. Together, we'll create customized, high-quality solutions designed to meet your exact needs. Reach out today to begin your project!
Our address
3rd Floor, Block 58, Changxing Industrial Park, Changzhen St., Guangming District, Shenzhen, Guangdong Province, China
Phone Number
+86-755-23699351
zhang@pride-cnc.com
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