Bone Drill
Application: Orthopedic surgery
Materials: Stainless Steel 304
Tolerance: +/-0.01mm
Manufacturing: 5-axis CNC Machining
Facilities: Japan Mazak QTE-100MSYL
Description
Technical Parameters
What is a Bone Drill?
Bone drill is a specialized medical instrument used in orthopedic surgery to create precise holes in bone tissue. These drills are essential for procedures like inserting screws, plates, or other fixation devices during bone repair or reconstruction. Bone drills can be manual or powered, with modern versions often using electric or pneumatic power for greater precision and efficiency. Surgeons rely on bone drills to ensure accurate placement of implants and to minimize damage to surrounding tissues during operations.
Bone Drill Product Specifications
The Bone Drill is a high-precision surgical tool designed for orthopedic and trauma surgeries. Its compact, ergonomic design ensures ease of handling, allowing surgeons to operate with accuracy and control. With a rotational speed of 1200-1500 RPM, it efficiently penetrates bone while minimizing heat generation. The drill can be powered by electric (110-240V) or pneumatic systems, featuring a durable body made from medical-grade materials such as 301, 302, 304, 316L stainless steel, and high-carbon steels like 420, 440B, and 440C, ensuring both strength and lightweight design to reduce fatigue during long procedures.
Key specifications include a drill speed of 1200 RPM, a chuck clamping diameter of 0.8-8 mm, and a tolerance of +/-0.01 mm. Manufactured using sliding headstock lathes and 5-axis CNC machining, it meets ISO 9001:2015 and ISO 13485 certifications. Many models come with a quick-change chuck system for easy attachment of drill bits. Safety features, including autoclavable components and overload protection, ensure reliable performance in the operating room. For shipping, options include FedEx, DHL, TNT, and EMS, with customizable packaging available.
Product drawing
|
Product Name |
Bone Drill |
|
Application |
Power Tools for Orthopedic Surgery |
|
Materials |
Medical Stainless Steel |
|
Hardness |
HRC 52-56 (630), HRC 58-65 (440C) |
|
Roughness |
Ra<0.4um |
| Drill speed | 1200rpm |
|
Drill chuck clamping diameter |
0.8-8mm |
|
Tolerance |
+/-0.01mm |
|
Manufacturing |
Sliding Headstock Lathe, 5-Axis CNC Machining |
|
Certification |
ISO 9001:2015, ISO 13485 |
|
Facilities |
Japan Mazak QTE-100MSYL, Citizen Cincom L12-1M7 |
| Transportation |
FedEx, DHL, TNT, EMS, etc. |
|
Packing |
PP bag or tailor-made packing on request |
Types of Bone Drills
Manual Bone Drills: Hand-operated tools ideal for simple or field surgeries where powered equipment may not be feasible.
Powered Bone Drills: Available in electric, pneumatic, and battery-powered versions, these drills provide consistent power and are suitable for complex, time-sensitive operations.
At Pride, we specialize in custom accessory solutions for bone drills, utilizing advanced CNC metal machining with precision tolerances of ±0.01 mm on machines like Mazak. Our experienced team is dedicated to helping you select optimal tools and creating custom designs tailored to your specifications, ensuring the highest quality and performance for your surgical needs.
Skull and Bones Drill Bits
Precision is vital for drilling in delicate areas like the skull, where surgeons need tools that ensure safety during neurosurgical procedures. Pride's bone drills feature high-precision drilling bits designed specifically for skull and bone applications, minimizing the risk of damage to surrounding tissue. We offer a variety of drill bits in different sizes and shapes, allowing for controlled drilling and accommodating diverse surgical needs, from small cranial perforations to larger orthopedic tasks. Additionally, we can manufacture custom bits tailored to specific requirements, ensuring optimal performance and safety.
Manufacturing Process for Bones Drill
Manufacturing the Bone Drill Attachment involves advanced CNC machining techniques such as milling, drilling, and turning to ensure precise fabrication and high quality. By utilizing state-of-the-art machines such as the Japan Mazak QTE-100MSYL and the Citizen Cincom L12-1M7, we achieve exceptional accuracy and consistency in production.
The Mazak QTE-100MSYL has 5-axis capability for intricate designs with a tolerance of +/- 0.01mm. Its 20-hp main spindle and 10-hp secondary spindle provide high-speed rotation, while its integral design eliminates maintenance-intensive belts and pulleys, improving part quality. Automated features such as an automatic door and bar feeder streamline operations, making it perfect for manufacturing precision surgical instruments.
Each product then undergoes a rigorous quality inspection to confirm dimensional accuracy and structural integrity, ensuring precise adherence to specifications. At Shenzhen Pride Industrial Co. Ltd, an ISO9001 certified CNC machining supplier, we specialize in customized manufacturing solutions including CNC turning, injection molding and various surface treatments to ensure that each bone drill attachment meets the highest standards for critical surgical procedures.
Process Flow
|
Components |
Process Flow |
Process Name |
Machine Used |
Machine Brand |
Inspection Equipment |
|
Liquid Cooling Connector |
1 |
Incoming |
N/A |
N/A |
1. Pin gauge 2. Calipers |
| 2 |
Milling |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 3 |
Turning |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 4 |
Drilling |
5-axis CNC Machine |
Mazak QTE-100MSYL |
Profile Projectors |
|
| 5 |
Electrolytic polishing |
N/A |
N/A |
||
| 6 |
Ultrasonic cleaning |
N/A |
N/A |
||
| 7 |
Inspection & packing |
N/A |
N/A |
Video of the CNC Manufacturing Process
Take a look inside our factory! This video shows our CNC machining process in action. Watch how we craft each part with precision and care. If you're interested, click to see more!
Customized Services for Bones Drill
We provide custom CNC machining for bone drill components, tailored exactly to your needs. Our expertise includes precision machining of aluminum, brass, and stainless steel, with tight tolerances up to 0.01mm. Surface treatments like anodizing and plating are available to enhance durability and look.
With ISO 9001 and ISO 13485 certifications, we ensure top-quality and reliability. From design to prototyping and full production, we deliver bone drill parts you can trust for any medical application.
FAQ
01.How does a bone drill work in surgeries?
02.What's the difference between manual and powered bone drills?
03.Are Pride bone drills suitable for neurosurgery?
Yes, our drills are designed for delicate procedures, including skull surgeries.
04.What safety features are included in your bone drills?
Pride drills come with automatic stop mechanisms and adjustable speed settings to ensure patient safety.
05.Can I use the same drill for both bone cutting and bone marrow biopsies?
While some drills are versatile, it's best to use specific tools designed for each task to ensure precision and safety.
06.How can I maintain the durability of my bone drill?
Regular cleaning, sterilization, and part replacements will keep your drill in top condition.
Contact us now
Choose us as your OEM manufacturer and enjoy our advanced services like CNC machining, laser cutting, injection molding, and surface treatments. We'll work with you to create high-quality, customized solutions that meet your needs. Contact us today to get started!
Our address
3rd Floor, Block 58, Changxing Industrial Park, Changzhen St., Guangming District, Shenzhen, Guangdong Province, China
Phone Number
+86-755-23699351
zhang@pride-cnc.com
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