The Main Problems And Countermeasures Of Metal Forming Industry In China

1. Limitations of knowledge of enterprise decision-makers

As the saying goes, the sea voyage depends on the helmsman, in fact, the enterprise decision maker is just like the helmsman in the sea voyage, one of his decisions may affect the future and destiny of the whole ship and all the crew. Therefore, for an enterprise, the experience and quality of the enterprise decision maker seriously affect the future and development of the enterprise. According to a recent survey of Chinese forging association shows that the quality of the metal forming industry in our country enterprise decision-makers and level is not high, seriously restricted the development of enterprise decision-making, so as a corporate decision makers, only know more about China and the world economic situation, to study the status quo of industry of China and the world and the future, is likely to hold the direction of enterprise development, leading enterprise and the staff from one victory to another greater victory, complete their historical mission. That is to say, a good decision-maker can not only lead all the staff to do the existing production and sales work well, but also often participate in international and domestic industry activities, understand the development level of domestic and foreign enterprises in the same industry, formulate the development direction of the enterprise, in fact, this is the most important work of enterprise decision-makers.

2. The degree of enterprise specialization is not high

At present, most metal forming enterprises in China have not been independent from the main engine factories, and most professional factories are small in scale, poor in equipment capacity and low in management level, which are far from being able to meet the needs of the constantly developing Chinese manufacturing industry. According to the survey results of China forging and pressing association, in more than 40,000 metal forming enterprises at present, the real professional enterprises are less than 10,000, and the annual output value of more than 10 million is very few, its market share is less than 10% of the industry, which is far less than the European countries of 40% and Japan of 60%.

The specialized metal forming enterprises in Europe, America and Japan have an annual output value of tens of millions of dollars, and they set up manufacturing plants in different places according to the location of the end users, and they adopt the production organization and management mode of resource sharing completely. For this reason, China forging and pressing association has organized the inspection and exchange of domestic and foreign enterprises for many times, aiming at improving the understanding and idea of the decision-makers in China's metal forming industry and improving the professional level of the enterprises.

3. Backward production technology and equipment

Backward production technology and equipment is a common problem in China's metal forming industry: old and backward production technology, low level of digitization and automation, low precision of products, poor reliability of mass production, serious energy consumption and material consumption, inadequate safety and environmental protection measures, etc. The performance of forging equipment is large, high-speed, precision, automatic equipment can not meet the needs of domestic production. Forming die for the performance of large, precision, advanced, long life of high-grade mold to rely on the import solution. The forming raw materials, such as cold rolled sheet, galvanized sheet, tin sheet and painted sheet, can not meet the demand of the domestic market in terms of production capacity and quality. The service level and quality of the industry information, consultation, standardization and other industries also have a big gap with foreign countries, which need to be further improved and improved.

Through more than 20 years of digestion and absorption of imported technology and equipment, the above problems have been greatly improved and gradually solved. However, compared with the rapidly developing industry demand in China, the problems still do not match and need to be further improved and improved rapidly. China forging association, using their own advantages, through the Chinese journal of forging, forging and stamping, education and training, large-scale professional international exhibition and conference, groups and a variety of forms such as communication, metal forming enterprise in our country as soon as possible to help solve the problem of backward production technology and equipment, improve the comprehensive competitiveness of enterprises in the global market.

4. Lack of talents and backward management

The competition of enterprises is the competition of talents, so it is urgent to solve the problem of the lack of professional talents in the metal forming industry. It not only affects the existing production of enterprises, but also relates to the development and fate of enterprises, which is also a problem that enterprise decision makers must solve. At present, metal forming enterprises not only lack of modern technical personnel, skilled technical workers and ordinary managers, but also extremely lack of high-quality enterprise decision-making personnel, so China forging and pressing association education and training department is using all available resources at home and abroad, for enterprises to train the above several kinds of talents.

It is understood that at present domestic most of the metal forming professional enterprises to adopt are primitive patriarchal cottage industry management mode, severely restricted the the modern, large-scale development of the enterprise, it is hard to imagine an annual sales of 200 million yuan of metal forming enterprises, general manager of hydrophilic group enterprise of incoming and outgoing single every day. Therefore, China's metal forming industry enterprises must learn and make use of foreign ready-made, advanced management experience, promote the enterprise information, modern management process, change the existing small-scale management mode, improve the production efficiency of the entire enterprise, that is, to management efficiency.

Finally must also mentioned a nagging question of is the question of enterprise quality certification, the internationally recognized QS9000 and ISO/TS 16949, VDA6.1 and certification system, we should have a correct understanding, it is the enterprise to participate in international competition tickets, and guarantee the quality of enterprise long-term cooperation with the user security system, hope to have certified enterprises can strictly in accordance with the requirements of the certification system, set up the brand image of made in China. So far, none of the foreign metal forming professional enterprises I have visited has not passed the certification. In addition, all the Chinese metal forming professional enterprises I have visited that supply to foreign enterprises or joint ventures have also obtained the relevant quality system certification.