CNC machining chaotic tool problem

Next, the machining center will introduce the solution to the problem of the machining center.

1. This situation may be caused by a problem with the upper and lower processing ports of the machining center. The operator will use the reset button to change the calculation method, or simply press the emergency stop button.

2. At the same time, a typical machining center PLC program (PLC programming is an electronic system for digital operation, designed for application in an industrial environment) refreshes the tool table after completing the changes. Your program should look like this, but after your tool cover has a problem, you just need to put the knife down. After the repair, I think there should be no problem on the original knife holder, and there will be a messy knife.

3. Communicate with the manufacturer you purchased [gōu tōng]. If the manufacturer has after-sales service or after-sales maintenance, you can ask their technicians to check the safety. In addition, after the tools are out of order, remember not to operate the operation panel keyboard of the machining center. If you do not understand PLC, please try to use external force to help the tool holder complete the action. Be sure to pay attention to safety during operation. Try to let the machining center tool library itself complete the entire M6 cycle, so it will certainly not be messy.

4. The tool change process is stuck due to insufficient tool change air pressure during normal tool change. After manual tool magazine reset (reset), tool magazine disorder may occur.

5. When the manipulator of the machining center is changing the tool, the operator has pressed the RESET button or the emergency stop button. Cause the tool change to terminate unexpectedly, which may cause tool magazine chaos.

 6, due to the damage of the mechanical structure of the machine tool (damage), or the loss of the parameters of the CNC system, the chaotic tool phenomenon caused by chaotic faults.

How to deal with the disorderly tools in the tool magazine of the machining center:

    1). Check whether the counter switch is loose and whether there is any knife jamming. If there is, it is easy to mess with the knife.

    2) Check your clamping and unclamping signal, the up and down signal of the tool holder, and the spindle position signal.

    3) If there is a high-low shift function, also check the low-high-low signal. When there is an alarm () give an alarm), see which signal in the T picture did not arrive or was caused by a flashing [shǎn shuò]. Another possibility is that the T-map is not rigorously authorized.

    4). If this machining center is used by someone else, ask if they have adjusted the phase sequence of the forward and reverse motor of the tool magazine without permission. If this is done, the tool magazine can only rotate in one direction, so it cannot Looking for a knife nearby, the tool magazine was messed up.